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Sunday 19 July 2020

(Not a) Triple Tube Geiger Counter



A not inconsiderable number of years ago, I bought a box of parts at a car boot sale for not a lot of money.

In amongst the wire-wound resistors, bits of tag strip, valves and other delights, was this small assembly....


I took it into college (it was that long ago) to see if it could be identified...
Most of the lecturers were a little puzzled at first ... "Pencil vacuum tubes?" , "Some sort of neon?" ... then one lecturer (whose real name escapes me at present, but we used to call him "Toke") identified them as geiger-muller tubes "Russian, by the looks". Top man... I wonder where he is today?
There are three tubes in total, designed to detect different energies of radiation.
This side is fitted with a DOB-50 tube. There's scant information on the internet about this tube, except it seems to have been made in poland, and used extensively by the polish army.

It needs between 390-490 volts to operate, and the left electrode shown here electrode is positive.
The top tube here is a DOB-80, again a polish tube, and there's more info about this on the web...

Operating voltage 490-590, and sensitive to Gamma, Beta and X-rays

The bottom metal tube is a CTC-5 (STS-5) and has CCCP on it, it's a hard beta tube, and has the date code for 1969 on it. It wants between  380V-480V.
After a bit more googling about, it seems I have the internals from a DP-66M dosimeter probe , as used by the Polish Army. Apparently, these have only become available on the market relatively recently, so I don't know what mine was doing in a box of junque in the 80's ... anyway, let's make it do some work!
So, two little switching power supplies, one for the DOB-50 and CTC-5 as they have similar operating voltages, and one higher voltage one for the DOB-80, a simple op-amp comparator to output the pulses to an Arduino to process and display the results. 
The power supplies are controlled using two MC3406AD's, driving an IRF840. I'll just refer to the component numbers on the top supply, the bottom one is almost identical. The back EMF from the inductor L2 is rectified by a UF4007. There's a feed back loop, R14,15 & 16 and the pot is used to adjust the HT.. The supply is smoothed by a C-R-C filter C13, R19 and C14 (which is absent from the lower supply, I was concerned about the top supply driving two tubes)  R22 limits the current into our tube's anode. R25 provides a load for the tube, and the output is fed to a comparator opamp, which drives Q5 via R29, and triggers the arduino input.

I've included a meter driver on the output of the arduino, for that authentic "3.6 roentgen, not great, not terrible" moment, a speaker output for added "China Syndrome" atmosphere, and an interface for an I2C display, for some actual empirical data.
I've also added a pin to monitor the battery level.

A PCB is duly designed, and ordered from PCBWay.









A pleasant morning spent stuffing the board.... note some of the through hole resistors are mounted off the board, in an attempt to prevent them tracking to the ground plane.

Note I've not fitted the Arduino yet, let's get the power supplies sorted first.






First, measure between pin 5 of each power supply IC and ground and set each HT control to give the maximum resistance to ground, this should give us the lowest output voltage to start with.

Now we're going to be dealing with high voltages here, not a fat lot of current behind it, but it will certainly bite if not kill, so be wary.

Connect up a 5 volt bench supply, and current limit it to about 500 mA.

Something's very wrong with mine.... I can't adjust the output voltage above 290V, and my FETs are getting hot, and it's making a nasty buzzing noise. ... Checking though my work, and I've fitted 33nF and 22nF capacitors in place of C7, C3 and C1 resulting in the switching frequency being far too low..... thankfully nothing is damaged.

Firstly set up the "top" power supply, measuring
the high voltage from R19 to ground.









Adjust using R15, and set for 390V












Now, following the same procedure for the bottom power supply, this time adjusting for 550V.

It's worth noting here, that removing the 5V supply to the board, the HT collapses very quickly to safe levels. There's not a fat lot of capacitance here to stay charged up, and the feedback loop discharges this quickly.




The more observant of you will notice that I've socketed the arduino. For some unexplained reason, I've got and used pin 0 and 1 for other things than serial coms, making it impossible to programme in situ. Silly.

After a little bit of tweaking, I've got readings from the CTC5 tube, but nothing from either the DOB-50 or DOB-80.  On closer inspection of the original board, on which the tubes were mounted showed the wiring to the tubes is very corroded. Using some sockets recovered from a DIL socket, I cleaned up the tube pins and connected straight to the tube.






Still nothing. I switched the CTC5 tube into the DOB-50 circuit, and it counts ... Sure enough further testing shows I've got two duff tubes, and looking at them under the microscope shows cracking around the glass where the pins enter... Damn. I suppose they've been kicking round in a box of junque for years, I shouldn't be suprised...

I've included the code for the triple tube in my github, although it's not anywhere near finished and does contain errors, feel free to use is as a starting block only. I'll concentrate on a single tube variant, as that's all I've now got...


So, using the existing PCB, things are looking good. The top power supply is removed, and the lower adjusted to 420V to better suit the CTC5 tube.

I've added a link wire from arduino digital pin 7 to pin 3, so we can use an interrupt to count the pulses, rather than polling.

Software can be found on my github at https://github.com/andydoswell/geiger_counter

The pulses are counted. The instantanious Counts Per Minute (CPM) is based on the time elapsed between the last two pulses, also an actual CPM is calculated (the actual number of counts in the last minute), a long term average (since start up), and counts per hour.

The peak level is displayed on a meter, and decayed slowly in the software.

When the software is started, the meter displays FSD (allowing FSD to be set with R35) , and then the battery level.

The meter display looks like this when in use... a couple of pulses in quick succession will give a high peak reading ... if it stays that way, begin to panic....

(Excuse the B&O VU meter, I had it to hand!)





LCD display looks like this... Battery Level is displayed to left, followed by the instant CPM (CPM) and Actual CPM (ACPM). On the next line is a trend indicator, showing if the last Actual CPM is greater or less than the LTA (Long term average), and actual counts per hour (CPH) .






I'd like my counter to be portable, so I can wander round the countryside after the virus has passed, and scare people... So we're going to need a power supply, preferably re-chargeable.


I've got some of these modules from eBay, normally found inside small power banks. The USB socket is used to charge a single LiPo cell. This in turn, feeds a 5V boost supply. Almost ideal, except the 5V booster is always running, and although there's a protection circuit in it to prevent the battery volts falling too low and damaging the cell, I'd rather it was switched, so a modification is needed. You can see in the photo, the USB charging circuit is very much on the left of the board and the booster on the right...


All we need to do is cut the track that connects battery + and the booster, and fit a switch. We also want to monitor the battery voltage, so we can take this from there to JP7 (which feeds A0) on our PCB.

First things first, connect a battery (I used a 18650 cell) and carefully set the output voltage to 5.0V using the small pot on the board, just below the output terminals.. Now remove the battery, and cut the track where marked on this helpfully annotated photo...









And solder on some wires as shown... The green wires go to the on/off switch, and the thin grey wire goes to JP7 on the PCB, to monitor the battery voltage.












A suitable (if a bit too big!) enclosure is ordered from Electromart2000 on eBay. I've had a few enclosures from them, and they seem to be of good quality, not too expensive, and made here.









The front panel cut outs for the meter and display are drawn out in LibreCAD ...









Imported into Laserweb ...










and the front panel is laser cut with a 3.5W Laser etcher... Fume extraction on!





... it took a while!







This is speeded up 4000 times!



After an hour and a lot later , the front panel is finished.











The parts are still just held on, and are knocked out...













Looks good :) As I was now using a 50uA FSD meter, I added 91K in series with it, to allow adjustment to FSD using the pot on the board.

















The on off switch is added, the LED and speaker, then ....












... I knocked my one remaining good tube off the shelf and promptly stood on it. Suffice to say it no longer works. I'm not happy.










Still, gives me a great excuse to try some more :)

Some different tubes are ordered from Russia. They take a while to arrive, due to COVID-19, but are superbly packed...












Here's what I've bought, in comparison to the CTC5 tube I ruined...













Here's the spec for the SBM20 ...

Minimum Anode Resistor (meg ohm) 1.0
Recommended Anode Resistor (meg ohm)    circuit diagram 5.1
Recommended Operating Voltage (volts) 400
Operating Voltage Range (volts) 350 - 475
Initial voltage (volts) 260 - 320
Plateau length (volts) at least 100
Maximum Plateau Slope (%/100 volts) 10
Minimum Dead Time (at U=400V, micro sec) 190
Working range (mkR/s) 0.004 - 40
Working range (mR/h) 0.014 - 144
Gamma Sensitivity Ra226 (cps/mR/hr) 29
Gamma Sensitivity Co60 (cps/mR/hr) 22
Inherent counter background (cps) 1
Tube Capacitance (pf) 4.2
Life (pulses) at least 2*1010

The huge SMB19 tube

Operating Voltage Range (volts): 350 – 475V
Initial voltage (volts): 260 – 320V
Recommended Operating Voltage (volts) : 400V
Minimum Dead Time (at U=400V, micro sec): 250us
Plateau Inclination: 0.1%/V
Working temperature: -60 to + 70 C
Counting speed: max. 2000 imp/s
Inherent counter background (cps) 1.83 Pulses/s
Interelectrode Capacitance 10pF
Load Resistance 5 – 10 MOhms
Sensitivity to gamma radiation:
MED – 3.0 mR ∙ s -1;
247.5 mR -1 ± 26mkR -1
Length: 195mm
Diameter: 18mm

The SBM 19 tube is apparently very sensitive...

Now we know how delicate these tubes are, I'm going to make some enclosures for them from some PVC pipe. I'll cut a window in the pipe, in an attempt to prevent any low energy beta from being absorbed by the pipe...

34mm OD plastic PVC drain pipe, and end caps...












Window marked out, and ends drilled....












... and the window cut out with a rotary tool.













Some dense packing foam (actually the foam the replacement tubes came in) is marked out, and some foam washers made to support the tubes.











The washers are (very carefully!) pushed over the ends of the tube...











... and pushed down inside the tube, along with a piece of wire to connect to the electrode at the other end...










I bought some PCB 6.3mm fuse holders which are just the job for fitting to the tube's electrode connector. Here's a tip, don't get them from eBay, they're very expensive. I got a pack from RS for much less money.








Nice ...












Repeat at the other end...












The end caps are the sort that usually push into the ends of tubular furniture. Ideal for the job.











One is drilled to take the BNC socket, and the wires are soldered on, observing polarity...










The process is repeated for the substantially larger SBM 19 tube. The electronics is checked, and the voltage adjusted to 400V for these tubes.

The SBM20 tube produces about 5 CPM here, whereas the SBM19 tube is most definitely the more sensitive of the tubes, and produces about 75 CPM. It will even detect the americium source in a smoke detector, giving a noticable increase over background.

SBM20 ...













SMB19 ...



I've really enjoyed this project. What it has brought home though is the need for a 3D printer in the workshop. I could have 3D printed all the cases for the instrument, and probes, and saved hours of time. If there's any company wishing to "sponsor" me with a machine for review, please feel free to drop me a line below!

Incidentally, want to know what happens if you accidentally short the high voltage to an arduino analogue pin?
An accident occurred during development (these things happen) , unbelievably the Micro still works, except every analogue pin now reads about 40ohms to ground and gives no results!... ah well...

Sunday 5 July 2020

Distributed computing.

Since May 1999, I contributed to the Seti@home project. It's subsequently gone into hibernation, and given the current COVID-19 pandemic, I though I'd switch to putting my unused processor cycles to a valuable project...

https://foldingathome.org/

This project uses your spare CPU or GPU processing to "fold" proteins, and look for possible solutions to various diseases, and, in this case, COVID-19.

It works on Windows, Mac and various Linux distributions.

Go and give it a download, and use some of that spare computer power whilst looking at Doz' Blog, Facebook etc!

Join the Doz' Blog team if you'd like...

The team number is 266687.

See you there!



Saturday 27 June 2020

Yamaha KX-580 fail...

It's the last of the famous George's kit to look at ...



It's a mint condition KX-580 with a nasty noise on the left hand channel.

When I say mint, I mean mint... it looks like it's never seen a cassette in it's life.











Sadly I rapidly trace the fault ... it looks like an open circuit head ...


... and sure enough it is ...












Game over. It's a special low inductance GX-37 head , and utterly unobtainium. I hate being beaten, but sometimes that's just the way it is....

Copland CSA-14 repairs

Jon what'sapped me ....

"Got a Copland here, previous owner accidentally dropped a bare wire across the speaker outputs... Care to take a look?"

He also sent a picture ...


Ah ... the magic smoke has escaped..

So, the thing is duly opened, and examined. 

It's quite obvious the unit has been modified by a previous owner. Caps replaced with "audiophool" grade parts. The speaker protection relay bridged out, because, you know, sound quality. Led hanging on the end of two bits of plumbers solder...

The quality of workmanship left a lot to be desired. Where some caps had been replaced, the leads hadn't been cropped off fully, and just bent under the board. The caps are of the wrong pitch, and don't sit snugly against the board... and one was fitted back to front, and had vented it's anger...

Cap in the wrong way!


... I mean ... what ?!?!
oh, and the fuse fairy has been in and liberated the fuse for the -42V rail to the right channel...

On the plus side, there's a pair of possibly the finest E88CC's ever made lurking in there, the Mullard CV2492.
OK, out with the output stage, which is unsurprisingly short circuit... both NPN and PNP transistors. The bias thermal compensation transistor is also OK, unlike the BD139 and BD140 in the speaker protection circuit, which I expect caught the brunt as they attempted to open the bypassed relay!
So we need a 2SA1302 and a 2SC3281... obsolete in 2000. But a reputable supplier has it listed, excellent. The two transistors are duly ordered along with a few replacement caps.

They duly turn up, and are fitted... but I can't set the bias correctly. The 2SA1302 is drawing far too much current. I check and check and check everything. Finally I swap the transistors out of the left channel, and everything is fine. I then google 2SA1302 ... oh dear. The world is full of fakes. My reputable supplier is contacted, and after an investigation, they remove the fakes from sale, and issue me with a refund. Reputation upheld!

Consulting the datasheet, I reckon an On-Semi 2SA1943OTU and 2SC5200OTU will fit the bill nicely. They're ordered from an official On-Semiconductor dealer. I'm not risking this again...

New transistors fit, bias correctly, and there's no difference I can measure (or hear) between the left and right channels. Why should there be? It's not a valve!

It's not a bad thing to work on, but for some reason, known only to Copland, the PCB is single sided, but has through-plated holes, just to make removal of a faulty part that little bit more tricky. The Metcal SP440 de-soldering tool worked a treat though.

It's given a LONG soak test, and is pronounced fit. 
Jon, it's done.... "Yeah, that Goldmund is playing up on one channel" ... this fills me with dread ... more later!

Later - other than a crap DC offset pot, the Goldmund was nothing serious, except I'd nicked a trace on the fragile front panel PCB, disabling an output LED, which meant a few hours work stripping it all down again! 

Saturday 20 June 2020

NOAA Image site rescued.

It appears I didn't read the small print for the web hosts that up until yesterday were hosting the NOAA pictures website. It disappeared overnight.. I thought perhaps we'd gone over our bandwidth limit, and they wanted me to subscribe and send them some money, which is fair enough...

... but no, apparently they do not allow automated uploading. The politely shut my account and wished me luck. Fair enough.

Anyway, I put out a plea for some webspace on my facebook page, and had plenty of offers. Thanks to every one of you.

Matt (a regular reader of this rubbish I write, who is also building a NOAA receiver after seeing some of the images I've received) came to the rescue, as he has his own site which he hosts... https://2e0mdj.info/

So he's organised a new bit of the web for me... ladies and gentlemen I present ...

https://andydoz.swdg.co.uk/

Even the URL is better!

It's all up and running again after a bit of fiddling about with settings at Matt's end, and him spending hours fault finding with me. Expect Malvern to come on line in the next couple of days. Evesham is currently off-line as I'm not there at the moment, and Gloucester isn't quite ready for the off just yet...

Anyway, here's to Matt. Have a virtual Doz' Blog Medal for Outstanding Service to the cause.

Monday 8 June 2020

Raspberry Pi Zero NOAA finishing touches.

I'm chuffed with the Pi Zero receiver in the last post, and I'm going to install it in my workshop in Evesham, to take over the job done by the laptop and my FT-817.

I needed to pretty it up a bit.

I found a suitable small case to house the Pi, the SDR and an old LNA (previously failed, but a new amp chip and all is well) 

I got to thinking.... 

Nice if we had some status LEDs on the front panel.

Power (obv.), READY (we've got a pass schedule, so ready to go when a bird pops up), AOS (Acquisition of Satellite) and PROC (processing images).

A front panel is created and printed on a piece of clear acetate, which is then stuck to the front panel with lacquer. It's OK if you don't look too closely...











To drive the LEDs, there are two bash scripts to alter ...

schedule_all.sh and receive_and_process.sh

both are found in ~weather/predict/

schedule_all.sh needs the following lines at the end..

#Switch READY led ON
sudo echo "24" > /sys/class/gpio/export
sudo echo "out" > /sys/class/gpio/gpio24/direction
sudo echo "1" > /sys/class/gpio/gpio24/value

receive_and_process.sh now looks like this..

#!/bin/bash

# $1 = Satellite Name

# $2 = Frequency
# $3 = FileName base
# $4 = TLE File
# $5 = EPOC start time
# $6 = Time to capture

# reads and creates folder with current date / time (i.e 05-30-2019_07-48 *windows friendly*)

NOW=$(date +%m-%d-%Y_%H-%M)
mkdir /home/pi/weather/pics/Folder${NOW}
#switch on AOS led, switch off READY LED
sudo echo "22" > /sys/class/gpio/export
sudo echo "out" > /sys/class/gpio/gpio22/direction
sudo echo "1" > /sys/class/gpio/gpio22/value
sudo echo "0" > /sys/class/gpio/gpio24/value
sudo timeout $6 rtl_fm -f ${2}M -s 60k -g 45 -p 55 -E wav -E deemp -F 9 - | sox -t wav - $3.wav rate 11025
PassStart=`expr $5 + 90`

if [ -e $3.wav ]

then
#switch off AOS led, switch on PROC led
sudo echo "0" > /sys/class/gpio/gpio22/value 
sudo echo "23" > /sys/class/gpio/export
sudo echo "out" > /sys/class/gpio/gpio23/direction
sudo echo "1" > /sys/class/gpio/gpio23/value
/usr/local/bin/wxmap -T "${1}" -H $4 -p 0 -l 0 -o $PassStart ${3}-map.png
/usr/local/bin/wxtoimg -m ${3}-map.png -e ZA $3.wav ${3}.png
/usr/local/bin/wxtoimg -m ${3}-map.png -e CLASS $3.wav ${3}.CLASS.png
/usr/local/bin/wxtoimg -m ${3}-map.png -e MCIR $3.wav ${3}.MCIR.png
/usr/local/bin/wxtoimg -m ${3}-map.png -e MSA $3.wav ${3}.MSA.png
/usr/local/bin/wxtoimg -m ${3}-map.png -e MSA-precip $3.wav ${3}.MSAPRECIP.png
/usr/local/bin/wxtoimg -m ${3}-map.png -e MCIR-PRECIP $3.wav ${3}.MCIRPRECIP.png

fi


# PROC LED off

sudo echo "0" > /sys/class/gpio/gpio23/value

# copies files to the new folder and deletes the original ones

cp /home/pi/weather/*.png /home/pi/weather/pics/Folder${NOW}/
rm /home/pi/weather/pics/Folder${NOW}/*-map.png
rm /home/pi/weather/*.png
rm /home/pi/weather/*.wav
wput -B -u --dont-continue --reupload --tries=5 --binary --verbose --reupload ftp://mywebspaceusername:mypassword@myurl ~/weather/pics/Folder*/*.*
# READY led on
sudo echo "1" > /sys/class/gpio/gpio24/value

You can see from the script that the GPIO pins 22,23 and 24 are used for the LEDs (The POWER LED is driven from the supply). Because only one LED is on at anytime, we can cheat and use only one 220 ohm current limiting resistor to a ground pin, and drive the LEDs directly from the GPIOs, a huge saving of ~3p. Every little helps...

GPIO pin 22 is the AOS LED drive, 23 is PROC, and 24 is READY.

The finished receiver...


In situ, waiting for a pass...

        


Saturday 6 June 2020

More NOAA APT shenanigans , the £25 NOAA receiver


"Shenanigans" ... that probably doesn't translate well... Wiki says "silly or high-spirited behaviour; mischief."
... anyway ...

There's a bit of talk on the noaa and Raspberry Pi forums, that the new Pi Zero (W) hasn't got enough poke to run a NOAA receiver... so we shall see....

£9.80 is duly shelled out on a Pi Zero W from the lovely people at PiHut.

I thought I'd just clone the existing memory card ... no such luck, the drivers for the Zero's wifi aren't included in Stretch. 

So a new install of Raspberry OS lite is created, and set up. You can follow the instructions here.

You'll need to install wput and lsftp if you want to upload to your webspace.

sudo apt-get wput
sudo apt-get lsftp
You also need to create the pic directory

mkdir ~/weather/pics

Things didn't exactly work out....

That's no good at all...


















Now, there are issues with predict on the newer OS. 

When you run predict, and enter your station "callsign", lat, long and height, quitting out leaves the screen in an odd condition, logout, and log back in again.

I had to run predict a number of times before I could get it to swallow all the data... keep running it until it finally shows all fields correctly filled in.

In the previous picture, the receiver had thought it was at 0 degrees long, and 0 degrees lat ... just off the coast of africa! 

After finally getting predict sorted ....  superb pictures are received.

So ... a £14 SDR receiver, and a £9.80 Pi Zero! well, nearly... You'll need a micro SD card and an antenna, but we've saved some money on the computer!

Excellent!

Now my good friend Ben is keen to implement a receiver in Gloucester, and is going this route... once he's up and running, I'll add another page on the NOAA extension to this website, so you can enjoy his pictures as well!





Thursday 4 June 2020

Goldmund Mimesis 3 Amplifier repairs.


 

Jon messaged me.

"How's my Goldmund amp looking?"

erm ...

"What Goldmund amp?"

"The heavy 1U thing.."

"Nope, I've not got it Jon ... "

anyway, after a bit of head-scratching, it turns out Colin's got it... it duly arrives..

It's dead and has a noisy left channel.

Modern looking thing, very neat in it's 1U case. Razor sharp heatsinks ...



Smart. It doesn't want to power up...

Off with the top cover, and ... well, I'm shocked...


That's a lot of caps.... in a small space, and it's going to be hot in there...

Then I'm filled with nostalgia .... where have I seen these before ... ?












... oh yes ...

The old favorite Maplin 75W kit... a right of passage for any budding tech in the late 70's & 80's. A little bit of a challenge to get the thing to amplify rather than burst into oscillation, they weren't particularly stable, and required careful power supply considerations... but once running seemed bomb-proof.

Anyway, this appears to have had plenty of consideration to the power supply!










Under that black box in the middle there are 4 large toroidial transformers. A neat trick to get it all to fit in a 1U case.

Holding down both power buttons it's supposed to power up after a delay of a couple of mins... nah. Relays are clicking about, but nothing much doing.

 This is the soft start PCB, That 2.7K looks a bit cooked, but it reads fine. It's in close proximity to those caps...










After some disassembly, the caps are evicted and changed.  There are 2 x 4.7uF 100V and 2 x 22uF 63V











... and now the unit powers on fine :)












Running the unit at a humble 20 watts into a 8 ohm load, and those heatsinks are getting warm. The whole thing's rated to 200W, so 100W per channel, obviously not a constant tone though.

I have a word with Jon, and he wants all the caps changed to ensure longevity. That's a lot of work...

The parts are duly ordered and arrive next day.

First off 4x 15,000uF 63V...

Which, well, gives me a problem....

To remove the cap, we need to remove the PCB. To remove the PCB we need to remove the screw. To remove the screw we need to remove the cap.

It's schrodinger's capacitor...





It turns out it's not quite that bad, but still damned awkward.

There's some recessed screws which allows the front panel to come away...








But that still leaves the mounting bars covering a few of the 5 pins we need to desolder...

... right next to that LED too....









The trick is to desolder as much as you can from the back, and then get a long thin bit down between the cap and the board, where pins 1 and 5 are soldered to the print of that side, and work the cap out that way. It's not a nice job...

After several hours, and many words my mother wouldn't approve of, they're replaced...





There's a few smaller caps on the board to change too...

This on the left hand side of the power supply/front panel board, It's just tacked across a couple of tracks...







This cap, has had it's top damaged where it doesn't clear the Right hand amplifier's PCB...











... this cap has suffered the same fate, and it's rubbed it's value off... It's 4.7uF at 63V, and decouples the 24V rail...











To obviate the issue, I've laid the replacements on their side..











Next to re-cap the amplifiers themselves...  Access is at least easier this time... The thermal compound has dried out somewhat, and is cleaned off, ready for replacement once the amplifier is finished.

The print is not easy to work wth, it's double-sided, and has almost no thermal relief, so desoldering the caps where they meet the fat power rails is a real challenge, and clearing out the through holes a real pain.... it takes hours.




Halfway there ...










There are 4 caps on this back panel, which is also a right pain to get out, as the IEC socket must be carefully desoldered. 

Nothing is easy in here. The print is fairly fragile, and has no thermal relief






Finally it's all back together. Powered up, and after a few minutes to stabilise, the bias is checked. It needs no adjustment. I leave it on test for about an hour.... I'm in the lounge next door to the workshop... *Crack* and it goes quiet in the workshop ... 

Damn thing has blown 3 of the 4 supply fuses. Looking at the fuses, someone's been here before. They're not as spec'd in the manual. Two are T6.3A, and two are F8.8A (never seen 8.8A 20mm fuses in the wild before!) They are all supposed to be F6.3A. 

Cursory checks of the amp board shows our left channel to have a heavy load on it... sure enough one of the 2SJ49 FETs is now a short circuit. They're unobtainium (although equivalents are available, but this would require all the output FETs to be changed....) ... but guess who has a NOS spare !

It's fitted, the fuses replaced and powered up again. All is well. Bias is rock steady. I bet that's the cause of our noisy left channel too...

It's given a 12 hours soak test before it's pronounced fit.

All in all there's a lot of work gone into it... getting on for 50 hours... so hopefully it'll be good for another 30 years :)


The guilty parties.